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Haitian Saturn Series - In Detail

Saturn Illustration

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Dynamic and sensitive

The 5-point double toggle provides short locking time and high opening forces.
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Euromap standard layout

European standard layout of the platen ensure the flexibility of fixing mold
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Time and cost saving

Automatic mold height adjustment ensure the time and cost saving during the mold changing.
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Safety as priority

The newly developed integrated safety bar for improved operator safety.
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Increased flexibility

Free programmable core pullers with 1 to 6 circuits.
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Advanced technology

KEBA control ensure the precision of the plastic parts processing.
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Optimized machine guarding

Optimized machine guarding design with consideration to fast and easy mold changing.
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Wear resistant tie-bar

Chrome plated tie bars, made from alloy structural steel are designed and manufactured for high rigidity and wear-resistance.
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Easily accessible

Discharge area opens on three sides to allow simple integration of peripheral components.

Saturn Illustration 2

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Hydraulic block

The energy-saving hydraulics are fitted with sound reduced and are made of high-quality European components. They allow much greater forces to be transferred and enable very uniform and precision movements of the machine.
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Powerful and stable

Fixed pump system provides stable output, quick response, powerful strength.
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Low servicing costs

Fixed pump system provides stable output, quick response, powerful strength. Automatic mold height adjustment ensure the time and cost saving during the mold changing.
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Increased choice

Free selection of a variety of screw sizes depending on application.
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Simple and smart

Nozzle alignment is achieved by using a simple mechanism with fine adjustment for accuracy.
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Flexible ejection

Multi-stage ejector is able to satisfy all requirements for ejector position, speed and pressure. It is the optimal design for mold protection.
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Customized configuration

Up to three injection unit sizes per clamping force available.
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Self-adjustment

As standard the moving platen is fitted with adjustable slide supports or the self-adjusting hydraulic supporting system to improve platen parallelism and provide better tie bar and mold protection.
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High pressure resistance

Oil pipelines are positioned for aesthetic appearance and easy of maintenance.

General

  • Haitian standard colour
  • Optimized machine housing
  • Adjustable footpad
  • Standard hopper
  • Extended nozzle
  • Spare parts
  • Professional machine tools

Clamping unit

  • 5-point double toggle system
  • Mechanical, electrical safety gate interlock
  • Low pressure mold protection
  • Multi stage control of pressure, speed and position of mold open/close
  • Variable mode of ejector movement
  • Wear-resistant track of moveable platen
  • Cooling water manifold for mold cooling
  • 1 pair of hydraulic core puller2 pairs for 5,300 kN to 14,000 kN 3 pairs for 16,000 kN to 28,000 kN 4 pairs for 33,000 kN to 40,000 kN
  • Automatic safety sliding door on the operating side (above 10,000 kN)
  • Automatic central lubrication
  • Fast mold clamping with differential device
  • Braking device for mold protection
  • Automatic mold height adjustment
  • Chrome plated tie bar
  • Controlled mold opening and clamping by stroke sensor
  • Controlled ejector by stroke sensor
  • Robot interface

Hydraulics

  • Efficient and sound reduced hydraulic pump
  • Stable and powerful fixed hydraulic pump
  • By-pass oil filter
  • Oil tank with level control
  • Oil temperature alarm
  • Oil pre-heated function
  • Alarm in case of filter clogged
  • Oil cooling device controlled by valve
  • Core pull function parallel to mold opening/closing (16,000 kN-24,000 kN)

Injection unit

  • Two drive cylinder for the stroke of injection unit
  • Two drive cylinder for screw injection
  • Multi-stage installation of injection speed, pressure and position
  • Multi-stage installation of holding pressure, time and speed
  • Multi-stage installation of charging speed, time and position
  • Adjusted back pressure during charging
  • Automatic barrel heating function
  • Screw speed inspection
  • Controlled transfer position of injection to holding pressure
  • Monitored ending position of injection
  • Controlled injection process by stoke sensor
  • Prevented screw movement before full plasticizing
  • Nozzle protecting cover
  • Anti-slid barrel aluminum cover
  • Three retraction modes of injection unit
  • Self purging function
  • Efficient plasticizing device with strong torque motor
  • Mechanical supporting device for barrel (above 5,300 kN)
  • Free selection of variable screw sizes depending on application
  • Injection unit can be swivelled out to operator side
  • (above 7,000 kN)
  • Controlled temperature of barrel by PID
  • Ceramic heater bands (above 2,800 kN)
  • Cooling device at the feeding throat
  • Nozzle alignment adjusting device

Saturn Advantages

40 years R&D and manufacturing experience.

Cost driven design based on innovation.

Highly accurate imported machine components.

Highly efficient assembly process.

Quality control at each stage of production.

Accessible pre-sales and after sales service.

Customer optimization according to requirements.

More Information

Saturn Specifications

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